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Engine transmission swap

Discussion in 'Powertrain' started by zeroexp02, Jan 31, 2005.

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    zeroexp02 Banned

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    transmission swap

    I am wanting to do a trans swap in my 2000 corolla this summer. Auto to manual. On the old vvti.net there was a person who did it and had a whole list of everything needed. If anyone knows what all I need or has a copy of that post I would greatly appreciate it. Peace.
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    Laz Z Kay "n00B, be kind"

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    Why?? Doing that will cost you lots of dough. Even though it is done correctly, the value of the car will decrease (because AT is more expensive than MT). If you want MT, I suggest you just buy a MT rolla.
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    Dr Tweak Mad Scientist

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    I just converted a '98 to six speed using the Matrix XRS parts.

    However, it would be easier to do by getting all the parts from the manual car of the same year.

    You need:

    Shifter assembly
    Shifter cables
    Brake pedal
    Clutch pedal assembly
    Clutch master cylinder and lines
    Manual tranny
    Clutch

    That should be about it. Just check and see if you need a TOB (throwout bearing), I'm not sure on that. Also, the transmisison mount might be slightly different, but you can probably modify your stock one if that's the case.

    Also, there's a minor change you need to make with the wiring, basically there's two wires that you either need to run to your clutch start switch on the clutch pedal assembly, or just wire them together so the car can start even in gear. These wires normally go to either the (automatic) gear selector or the auto tranny computer. I'll help you out with that as soon as you get all the mechanicals done.

    Or, if you're near Vermont you can just bring it to me and I'll do it for you.
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    Bulletproofswordsman JDM Oroku-Saki

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    damn tweak i wish i was in vermont, how much more unreliable if any is the car w/ that six speed tranny?
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    zeroexp02 Banned

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    what about ecu I know I am gonna need a manual ecu but am I gonna need the wiring harness as well?

    to lay z kay: I have the money and all the tools so why not?
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    Dr Tweak Mad Scientist

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    I'm not sure what you mean... if anything it will be much more reliable with the kind of power that Mantis is going to be putting down. Let's just say that he better get a Quaife installed first!!!

    You won't need the wiring harness unless the plugs are different (not likely), but I'm not even sure that you'll need the ECU. I've seen it done before where they kept the stock automatic ECU. There's a DIY on www.corolla-racing.com , it's a sticky, go check it out.

    (It's for an AE92 but it will be similar...)
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    Bulletproofswordsman JDM Oroku-Saki

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    its nice to see a fast ass rolla tho, good luck with that tweak keep us updated
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    Laz Z Kay "n00B, be kind"

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    So, is the 2zz swap done already??
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    Dr Tweak Mad Scientist

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    Laz Z Kay "n00B, be kind"

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    Great job. You even did the 5-lug conversion. That's crazy.
    [IMG]
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    vortex Well-Known Member

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    I was the one that did the 98 Auto to Manual...

    If you still want the parts and description of the process let me know.
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    Shifty SIdeways Noob

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    Dr Tweak, what is required to do the 5 lug swap?
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    Laz Z Kay "n00B, be kind"

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    ^
    |
    An 8th gen with XRS rims. Us XRSers not unique no more. :( :(
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    Dr Tweak Mad Scientist

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    The way I did it was, I took the Matrix hub and had it pressed out of the bearing, and then had it machined down about 2mm, and a small spacer made so it looks just like the 4-lug hub, pressed that into the Corolla bearing, and then the splines are different, so you have to use at least the outer cv joint from the Matrix, which also needs to be machined so that it doesn't contact the outside of the hub bearing.

    The brake caliper bolts right on.

    You could do the whole thing much easier by just taking the hub out and knocking out the lug studs, and then having it drilled with the pattern you want. We did it this way because we're using modified Matrix axles. With the swap.

    We're also doing a rear disk conversion on the car, I think we'll be using Celica parts for that.
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    zeroexp02 Banned

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    vortex that would be great if you still got all the info. I can pm you with my email that has a bigger mailbox. Thanks again.
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    wukong Banned

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    ooo ooo for those people that have auto's this is for you! there is a manual conversion out by levelten. They have that teptronic shifter or whatever its called. 400-500 bux. For people that want a little fun once in a while :p

    The new taco's aren't manual they are comming with 5 speed automatics >:/
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    vortex Well-Known Member

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    The parts listed with prices is what 1sttoyotaparts.com charges for the oem parts. I'm not sayin go out and buy all this shit, but hey, at least the stuff listed you *can* buy for a reasonable price if you need. :)

    Here's the parts list:

    0. 5spd Gearbox - complete housing ($1498.83)

    1. Clutch Pedal Assembly
    2. Brake Pedal Assembly

    3. Master Cylinder ($71.50)
    4. HYDRAULIC LINE, Master Cyl To Hose ($7.49)
    5. HYDRAULIC LINE, Flex Hose ($16.36)
    6. HYDRAULIC LINE, Hose to Slave Cyl ($8.13)
    7. Slave Cyl ($46.10)

    8. Release Fork ($33.93)
    9. Release Bearing ($25.45)
    10. Pressure Plate ($57.92)
    11. Clutch Disc ($40.11)
    12. Flywheel ($194.95)

    13. Shifter Assembly (recommend trd short shifter)
    14. Shifter Cable
    15. Select Cable
    16. Cable Grommet & Plate (inside 2 hole)
    17. Cable Grommet & Plate (outside 2 hole)

    18. Transmission Bracket (Drivers Side) ($28.27)


    I'll dig up all the pics and make another post on the process of install.
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    zeroexp02 Banned

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    WILL A 2000 1zzfe MR2 Transmission fit on my 00 corolla? PLease say yes!!!
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    vortex Well-Known Member

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    I don't see why it wouldn't - however you may have to do some modding... not sure the brackets bolt up in the same places, etc... as far as it bolting to the block - should mate up. :)

    btw, i'm also still getting to the pic's and description of the install. just been really busy here... the board was down during my free time this week. bah!
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    jiggaman725 the black guy

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    got anymore info about this? is it something i could easily install?
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    ToyRolla New Member

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    Don't forget clutch/flywheel bolts if you are not swapping off a parts car.

    I would like to see some pics of how the clutch pedal and clutch master cylinder mount in an 01-02... Anyone? Travis you meantioned pre-existing mounting hardware on the firewall for the clutch pedal, but it appears toyota deleted them for M-Y 01'. I'm looking at having to move the brake booster out of the way for drilling if thats the case (guess thats not really a big deal).

    I hope to have my swap done in 2-3 months. I'm just collecting parts until then including a TRD shifter :cool: .
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    vortex Well-Known Member

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    Wasn't any pre-existing hardware on the firewall - you have to drill or cut out the 3 holes for the master cyl to come through. There is existing taps for where the hydraulic lines bolt to the chassis tho, and there is the threaded hole for where the clutch pedal assembly bolts to the bottom of the support frame under the dash. You also will find the insulation in the firewall is already pre-punched under the dash. I'll get those pics soon - I've just been slammed.

    when you do drill you may have to move the brake booster out of the way, I did... at least thats easy to do because you have to disconnect the pedal anyway on the inside and in the process of doing so you unbolt the 4 bolts holding the brake booster in place. :)
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    Dr Tweak Mad Scientist

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    It will fit, but the mount might be a little different, and most important: the gear selector will be on the wrong side of the tranny, but you will probably be able to get one from a Corolla and swap them.
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    ToyRolla New Member

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    Oh ok, I was mistaken. No biggie!

    If anyone wants a parts listing, I have a microsoft works spreadsheet with all my parts info on it.
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    WandrerX New Member

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    the drilling/cutting is a bitch unless you can get the ventilation piping to the left vent out as well as the fusebox...
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    Phozenstone New Member

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    i want more info on that tiptronic shit by levelten.
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    98tealrolla New Member

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    hey if you get to the install and stuff lemme know where its posted... im kinda wanting to get to it again....... i found that the total cost with everything brand new would be $3500
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    vortex Well-Known Member

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    not really, now that this thread got bumped back up - i'll post the instructions... lol
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    zeroexp02 Banned

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    Vortex you have those D.I.Y.'s for swapping? I have most of everything just missing flywheel, clutch kit and master cylinder. I want to get starting on setting up the pedals at least. thanks man! :rolleyes:
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    vortex Well-Known Member

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    ill try to do it over the next couple of days.

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