1. Welcome to TRD Forums! A community for Toyota, Lexus, and Scion Enthusiasts. To enjoy all the benefits of the site, we invite you to signup.

DIY DIY Radiator Cooling Shield Corolla 98 - 02

Discussion in 'Other DIY & Questions' started by RinconRolla98, Jan 18, 2010.

  1. Offline

    RinconRolla98 Well-Known Member

    Message Count:
    1,533
    Likes Received:
    9
    Trophy Points:
    248
    Location:
    Rincon , Puerto Rico
    DIY Radiator Cooling Shield Corolla 98 - 02

    The making of a Radiator Cooling Shield .


    [IMG]

    First I measured . Then I went to my local Home Depot and purchased a pre-cut piece of aluminum sheet metal . This sheet was 27 x 12 .


    [IMG]

    Then I removed the bolts that hold down the radiator and the clip that holds the bar that keeps the hood open .


    [IMG]

    With the leading edge of the sheet metal laying across the radiator frame , Then centering the hood hinge , marked it and cut a hole so that the hook shows through and then re-aligned the piece .


    [IMG]

    Drill out your bolt holes for the radiator hold down clamp & the clip that holds the hood bar , so that the sheet metal doesnt move when you start to cut the openings .


    [IMG]

    Then with my air tool dremel I would raise the sheet metal so that I knew how close I wanted to be near the hing and the handle with out cutting it but yet not making the opening big .



    [IMG]

    Then with my rubber malot I tapped slightly on the edge so that the aluminum would slighty bend on a angle leaning towards the front so that the handle and the hinge would be slightly higher then the metal .



    [IMG]

    You can use the palms of your hand and push down to help it form into shape with out having alot of dents from the rubber malot .


    [IMG]

    Once that is finished you test the height out by lowering the hood and not shutting it but hearing it click . Check the clearance so that when the hood is completly shut that there is no rubbing or hitting and then make sure the handle is higher then the metal so you can open the hood . ( If it still needs to be trimmed or bent then you repeat the other steps above . )


    [IMG]

    After everything is good then you draw a outline , but give yourself some extra cause you want to make sure it goes under the lip of the nose , Plus you have to put the screw holes to for the nose . Then you unscrew the hole piece and cut away from the car . ( Advise : Do not trim this piece while its still on the car . You might scratch the paint or bend the aluminum upwards .)



    [IMG]

    Then you keep trying to fit the piece and then when you finally think this is what you want then you remove to paint it or if you dont want to paint then you are finished at this point bolt the piece down . ( Remember : Make sure you put a hole for the hood clip . )


    [IMG]

    Once you sandpaper the aluminum sheet metal so that the paint can stick to the surface . Then you paint it with a couple of coats . Then when it is dried you can bolt the cooling plate down . ( Make sure you sand the edges for sharp metal sticking out be very careful you can cut yourself .)


    [IMG]

    Then you give it one more look , Then you can shut your hood , And there you have it a Radiator Cooling Plate .
    You can drive around town and test it .

    I recently drove the car and it defintly moved the coolant needle down . Very noticable .

    Note :

    This sheilds purpose is to maximize cooling capabilities, a radiator needs a direct flow of air to allow an engine to maintain consistent temperatures on the race track or highway . Because of structural gaps above the radiator, the flow of air could escape making the radiator not as efficient as it could be. Especailly if you run your A/C in the hot summer months .
  2. Offline

    |-Goku-| Super Saiyan

    Moderator
    Message Count:
    3,248
    Likes Received:
    241
    Trophy Points:
    9,663
    Location:
    Boise, ID
    Awesome DIY man :)

    Looks really good!
  3. Offline

    MacktasticSlick TRD whore with 36,000 posts, bitch

    Administrator
    Message Count:
    36,593
    Likes Received:
    2,274
    Trophy Points:
    61,368
    Cool nice DIY might do this someday, if you can convince me of some benefits of doing this in a COROLLA lol. Not talking crap mind you, I'm actually curious. :)

    Oh and we have the same battery.
  4. Offline

    GSE21tuner Formerly rollatuner110. Representing AZLexus.club

    Message Count:
    10,948
    Likes Received:
    19
    Trophy Points:
    568
    Location:
    Phoenix, AZ
    Vehicles:
    07 Lexus IS350, 04 Lexus IS300
    I made one a while back and was thinking of selling extras. That didn't go too well.
  5. Offline

    RinconRolla98 Well-Known Member

    Message Count:
    1,533
    Likes Received:
    9
    Trophy Points:
    248
    Location:
    Rincon , Puerto Rico
    Well it forces the air to go directly to the radiator by then cooling your fluid . WHich your coolant fan will be used less and save your motor , My wife delivers pizza , plus we travel in that car . plus we run the A/C in the car . I use water wetter and it brought my temperture down a little but when i added this the temperture went down more and you will see your gauge to stay under the middle . Plus even on newer cars that are shittier then corolla's have them but they have the plastic that goes all the way across . So even for a COROLLA you will get benefits .LOL.. and if you love your car .LMAO .. :)

    Yea people gonna want stuff for free . But hey I just want to help out another corolla person , not looking to make any profit . WHen I do my 7th gen I will post that up to .. :)
  6. Offline

    MacktasticSlick TRD whore with 36,000 posts, bitch

    Administrator
    Message Count:
    36,593
    Likes Received:
    2,274
    Trophy Points:
    61,368
    Ok that's a good, I'm glad you actually had a reason to justify this lol :)
    Well in the summer this might help out, I get days pushing 120 sometimes... But from October to like May the needle on my car is always below the halfway mark.
  7. Offline

    RinconRolla98 Well-Known Member

    Message Count:
    1,533
    Likes Received:
    9
    Trophy Points:
    248
    Location:
    Rincon , Puerto Rico
    Yea I live in Florida ..LMAO ... :)
  8. Offline

    ShwProlla New Member

    Message Count:
    69
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    SoCal
    ey gud job rinconrolla98...thnx 4 sharin!:D nice car 2!!!

Share This Page